Cow Brush Manual
Listed below are common practices that may or may not be applicable to the products described in this manual.
Look for the Safety Alert Symbol
The SAFETY ALERT SYMBOL indicates there is a potential hazard to personal safety and extra precaution must be taken. When you see this symbol, be alert and carefully read the message that follows it. Hazard control, and accident prevention are dependent upon the awareness, concern, prudence and proper training of personnel involved in the operation, transport, maintenance, and storage of equipment.
Be Aware of Signal Words
A signal word designates a degree or level of hazard seriousness. They are:
DANGER:
Indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING:
Indicates a hazardous situation that, if not avoided, could result in death or serious injury.
Listed below are common practices that may or may not be applicable to the products described in this manual.
Safety at All Times
Careful operation is your best assurance against an accident. All operators, no matter how much experience they may have, should carefully read this manual and other related manuals before operating this power machine and this implement.
- Thoroughly read and understand the “Safety Label” section. Read all instructions noted on them.
- Do not operate the equipment while under the influence of drugs or alcohol as they impair the ability to safely and properly operate the equipment.
- The operator should be familiar with all functions of the power machine and attached implement, and be able to handle emergencies quickly.
- Keep all bystanders away from equipment and work area.
- Operate power machine and controls from the driver’s seat only.
- Never dismount from a moving power machine or leave power machine unattended with engine running.
- Do not allow anyone to stand between implements and power machine while attempting to connect or disconnect them.
- Keep hand, feet and clothing away from power-driven parts.
- While transporting and operating equipment, watch out for objects overhead and along side such as fences, trees, buildings, wires, etc.
- Do not turn power machine so tight as to cause hitched implement to contact the power machine’s rear wheel.
- Store implement in a safe and secure area where children do not plate. When needed, secure implement against falling with support blocks and/or shipping locks.
Safety Precautions for Children
Tragedy can occur if the operator is not alert to the presence of children. Children are generally attracted to implements and their work.
- Never assume children will remain where you last saw them.
- Keep children out of the work area and under the watchful eye of a responsible adult.
- Be alert and shut the implement and power machine down if children enter the work area.
- Never carry children on the power machine or implement. There is not a safe place for them to ride. They may fall off and be run over or interfere with the control of the power machine.
- Never allow children to operate the power machine, even under adult supervision.
Power Machine Shutdown & Storage
- If engaged, disengage power take-off.
- Park on solid, level ground and lower implements to ground or onto support blocks.
- Put power machine in part or set park brake
- Turn off engine and remove ignition key to prevent unauthorized starting.
- Relieve all hydraulic pressure to auxiliary hydraulic lines.
- Wait for all components to stop before leaving the operator’s seat.
- Use steps, grab-handles and anti-slip surfaces when stepping on and off the power machine.
Use a Safety Chain
- A safety chain will help control drawn machinery should it separate from the power machine or tow vehicle.
- Use a chain with the strength rating equal to or greater than the gross weight of the towed implement
- Attach the chain to the power machine’s or tow vehicle’s draw bar support or other specified anchor location. Allow only enough slack in the chain to permit turning.
- Always hutch the implement to the machine towing it. Do not use the safety chain to tow the implement.
Tire Safety
- Tire changing can be dangerous and must be performed by trained personnel using the correct tools and equipment.
- Always properly match the wheel size to the properly sized tire.
- Always maintain correct tire pressure. Do not inflate tires above the recommended pressures shown in the Operator’s Manual or printed on the tires themselves.
- When inflating tires, use a clip-on chuck and extension hose long enough to allow you to stand to one side and NOT in front of or over the tire assembly. Use a safety cage if available.
- Securely support the implement when changing a wheel.
- When removing and installing wheels, use wheel handling equipment adequate for the weight involved.
- Make sure wheel bolts have been tightened to the specified torque.
Practice Safe Maintenance
- Understand procedure before doing work. Refer to the Operator’s Manual for additional information.
- Work on a level surface in a clean, dry area that is well-lit.
- Lower implement to the ground and follow all shutdown procedures before leaving the operator’s seat to perform maintenance
- Do not work under any hydraulically supported equipment. It can settle, suddenly lead down, or be lowered accidentally. If it is necessary to work under the equipment, securely support it with stands or suitable blocking beforehand.
- Use properly grounded electrical outlets and tools.
- Use correct tools and equipment for the job that are in good condition.
- Allow equipment to cool before working on it.
- Disconnect battery ground cable (-) before servicing or adjusting electrical systems or before welding on implement.
- Inspect all parts. Make certain parts are in good condition & installed properly.
- Replace parts on this implement with genuine Hatfield parts only. Do not alter this implement in a way which will adversely affect its performance.
- Do not grease or oil implement while it is in operation.
- Remove any buildup of grease, oil, and/or debris.
- Always make sure any material and waste products from the repair and maintenance of the implement are properly collected and disposed.
- Do not weld or torch galvanized metal as it will release toxic fumes.
Prepare for Emergencies
- Be prepared if a fire starts
- Keep a first aid kit and fire extinguisher handy.
- Keep emergency number for doctor, ambulance, and fire department near the phone.
Use Safety Lights and Devices
- A slow-moving power machine can create a hazard when driven on public roads. They are difficult to see, especially at night. Use the Slow-Moving Vehicle (SMV) Sign when on public roads.
- Flashing warning lights and turn signals are recommended whenever driving on public roads.
Wear Personal Protective Equipment
- Wear protective clothing and equipment appropriate for the job such as safety shoes, safety glasses, hard hat, dust mask, and ear plugs.
- Clothing should fit snug without fringes and pull strings to avoid entanglement with moving parts.
- Prolonged exposure to loud noise can cause hearing impairment or hearing loss. Wear suitable hearing protection such as earmuffs or earplugs.
- Operating a machine safely requires the operator’s full attention. Avoid wearing headphones while operating
Use Seat Belt and ROPS
- Use of a CAB or roll-over-protective-structures (ROPS) and seat belt is recommended in almost all power machines.
- If ROPS is in the locked-up position, fasten seat belt snugly and securely to help protect against serious injury or death from falling and machine overturn.
Avoid High Pressure Fluids
- Escaping fluid under pressure will penetrate the skin or eyes causing serious injury.
- Relieve all residual pressure before disconnecting hydraulic lines or performing work on the hydraulic system.
- Make sure all hydraulic fluid connections are properly tightened/torqued and all hydraulic hoses and lines are in good condition before applying pressure to the system.
- Use a piece of paper or cardboards, NOT BODY PARTS, to check for suspected leaks.
- Wear protective gloves and safety glasses or goggles when working with hydraulic systems.
- DO NOT DELAY. If an accident occurs, seek immediate
Keep Riders Off Machinery
- Never carry riders on the tractor or implement.
- Riders obstruct operator’s view and interfere with the control of the power machine.
- Riders can be struck by objects or thrown from equipment.
- Never use the power machine to lift or transport riders.
Avoid Crystalline Silica (quartz) Dust
Because crystalline silica is a basic component of sand and granite, many activities at construction sites produce dust containing crystalline silica. Trenching, sawing and boring of material containing crystalline silica can produce dust containing crystalline silica particles. This dust can cause serious injury to the lungs (silicosis).
There are guidelines which should be followed if crystalline silica (quartz) is present in the dust.
- Be aware of and follow OSHA (or other local, State, or Federal) guidelines for exposure to airborne crystalline silica.
- Know the work operations where exposure to crystalline silica may occur.
- Participate in air monitoring or training programs offered by the employer.
- Be aware of and use optional equipment controls such as water sprays, local exhaust ventilation, and enclosed cabs with positive pressure air conditioning if the machine has such equipment. Otherwise, respirators shall be worn.
- Where respirators are required, wear a respirator approved for protection against crystalline silica containing dust. Do not alter respirator in any way. Workers who use tight-fitting respirators can not have beards/mustaches which interfere with the respirator seal to the face.
- If possible, change into disposable or washable work clothes at the work side; shower and change into clean clothing before leaving the work site.
- Do not eat, drink, use tobacco products, or apply cosmetics in areas where there is dust containing crystalline silica.
Handle Chemicals Properly
- Protective clothing should be worn.
- Handle all chemicals with care.
- Follow instructions on container label.
- Agricultural chemicals can be dangerous. Improper use can seriously injure persons, animals, plants, soil, and property.
- Inhaling smoke from any type of chemical fire can be a health hazard.
- Store or dispose of unused chemicals as specified by the chemical manufacturer.
Dig Safe — Avoid Underground Utilities
- USA: Call 811. CAN: digsafecanada.ca Always contact your local utility companies (electrical, telephone, gas, water, sewer, and others) before digging so that they may mark the location of any underground services in the area.
- Be sure to ask how close you can work to the marks they positioned.
Transport Safely
- Comply with federal, state and local laws.
- Use towing vehicle and trailer of adequate size and capacity. Secure equipment towed on a trailer with tie downs and chains
- Sudden braking can cause a towed trailer to swerve unexpectedly. Reduce speed if towed trailer is not equipped with brakes.
- Avoid contact with any overhead utility lines or electrically charged conductors.
- Always drive with load on end of loader arms low to the ground.
- Always drive straight up and down steep inclines with heavy end of skid steer on the “uphill” side
- Maximum transport speed for an attached equipment is 20 mpg (32km/h). DO NOT EXCEED
- As a guideline, use the following maximum speed weight ratios for attached equipment: 20 mph (32 km/h) when weight of attached equipment is less than or equal to the weight of the tow vehicle. 10 mph (16 km/h) when weight of attached equipment exceeds the weight of the tow vehicle but not more than double the weight.
- IMPORTANT: Do not tow a load that is more than double the weight of the vehicle towing the load.
General Information
This machine is made by Kurtsan Tarim in Turkey. The Brush is made to increasing the health and the proportion of milk yield significantly. The cows are able to give more milk in distressful areas. After the sale, the services of industrial products should be equal to the product life which is announced 10 (ten) years.
Kurtsan Automatic Cow Brush
Benefits of The Kurtsan Automatic Cow Brush
- Protect the health of the cows.
- Increases the comfort at the farm.
- The massage increases the blood circulation.
- Increases the herd performance.
- Makes the cows calm and clean.
- Plenty transpiration from the animal's skin.
- Increases the rate of utilization of feed.
- Increases the quality of the leather of the cows.
- Increases the meat and milk production by 10%.
Specifications of The Kurtsan Automatic Cow Brush
- Automated on/off feature.
- Easy and quick installation.
- Low energy consumption.
- Easy to clean.
- Suitable for 40-50 animals.
- The ability to act 360o.
- In case of jamming of the tail, engine stops and acts in the opposite direction.
Technical Specifications
| Power (kW) | 0.25 |
| Current (A) | 1.23 |
| Frequency (Hz) | 50 (60 Hz optional) |
| Operating Voltage (V) | 220-230 |
| RPM - Electric Motor / Brush | 1425 / 32 |
Gear Reducer
- Gear reducer a tool which reduces the high rate of rotation of the electric motor until the required rates of rotation. (The required speed: 32 rpm)
Brush
- Thanks to its robust construction, it is easy to clean with pressure washers. The brushes diameter is 440mm and the height is 730mm. The bristles are made by Polypropylene-Nylon which are 150mm long and the diameter is 0,270mm.
Chassis
- Made in hot-dip galvanized (40x80x3mm).
Dimensions (in mm)
Installation of the Kurtsan Cow Brush
| Power (kW) | 0.25 |
| Current (A) | 1.23 |
| Frequency (Hz) | 50 (60 Hz optional) |
| Operating Voltage (V) | 220-230 |
| RPM - Electric Motor / Brush | 1425 / 32 |
- The user can assemble the brush to the wall or pole. This brush is ready for the final user, however we recommend to be installed by a licensed electrician. Brush can be located inside or outside of the farm. If it installed outside, it should be protected from rain (under roof).
- The height of the Kurtsan swinging cow brush is depending on the elbow height of the cattle, average 90-110 cm (h) above the floor measured from the underside of the brush (see picture above).
- The automatic cow brush can be mount to 100x100 mm vertical profile or Ø100 pipe.
- The profile thickness must be 2 mm or more.
- Keep electrical equipment from rain or water.
- Necessary electricity-related measures must be taken and must not be operated without the necessary tests.
- The wall or profile on which the cow brush will be mounted must be at least 3 meters height the ground.
KEEP IT SAFE FROM WATER OR RAIN!
- 220V power line must be drawn.
- The distance of brush to the floor should be 90cm.
- It is recommended to be installed by a licensed electrician.
- 4 Amp fuse must be used.
- All cables must be grounded.
- Keep the connection cables dry.
Maintenance and Cleaning Schedule of The Cow Brush
Maintenance and Cleaning Schedule of Mechanical Components
| Actions | Daily | Monthly | Every 2 Years |
|---|---|---|---|
| Clean the brushes with pressure washer. The motor must not come in contact with the water! | X | ||
| Clean the Electrical motor with pressure air | X | ||
| Clean the external surfaces | X | ||
| Replace the Brushes | X |
Gear Reducer Maintenance and Inspections Schedule
| Item to check/replace | 3000 working hours or 6 months | 4000 working hours | 10,000 working hours or 3 years | 25,000 working hours |
|---|---|---|---|---|
| Check for oil leakage | X | |||
| Check for oil level | X | |||
| Check oil leakage from seal | X | |||
| Check rubber buffer | X (change if necessary) | |||
| Check bearing noise | X (change if necessary) | |||
| Change Mineral Oil | X (change if necessary) | |||
| Change sealing | X | |||
| Change bearing grease | X | |||
| Change bearings | X | |||
| Check for noise changes | X |
CAUTION
Do not mix synthetic oils with mineral oils which will cause serious damage to the gear unit. The oil change must be done by using the filling, draining and level plugs according the mounting position illustrated at oil plugs tables.
Extended, intensive contact with oils can lead to skin irritations. Avoid extended contact with oil, and clean oil off skin immediately. Hot oil can cause scalding. When changing oil, protect yourself against contacting hot oil, use protective gloves.
Oil Types for Lubrication
- You can use chart and your name plate below to select proper oil types for your Gear reducer. A name plate is given below for an example. You can see lubricants chart fully next page.
Oil Replacement
- Remove the vent plug.
- Remove the oil drain plug (brass material) with put a container below of the drain plug.
- Tilt the cow brush to drain the oil to a container.
- Make sure all oil is draining.
- Plug the drain plug in place.
- Remove the oil level plug.
- Fill the oil through the oil filling hole until you see oil flow from level plug hole.
- Plug the oil level plug.
Lubricants Chart
Do not mix synthetic oils with mineral oils which will cause serious damage to the gear unit. The oil change must be done by using the filling, draining and level plugs according the mounting position illustrated at oil plugs tables.
Safety First
CAUTION
Please review the information below. Risk of personal injury or property damage may occur. Failure to comply these requirements and reliability commitment will void any warranty. Apply to a Daily Procedure. Make sure that all the guidelines related to the product are dominated.
- Do not put oil in the machine and electric motor.
- Do not wet the machine and electric motor.
- A qualified electrician is recommended to make the installation.
Kurtsan uses cables and plugs which are suitable for the brushes. If a failure occurs, please do not hesitate to contact with us.
he brush should turn in the direction indicated by the arrow. If it is rotating in the opposite direction all the times, turn off the brush and contact with Kurtsan assistance or qualified electricians.
- Do not contact with the electricity directly.
- Outlets must be grounded.
- Do not wet the engine or any electrical equipment.
- In case of any malfunction, the user must contact with qualified electricians.
- If it is observed thermal radiation events, the user must stop the brush and contact with Kurtsan assistance.
We recommend using the residual current relay and electric regulator on the electrical supply line. It should be noted that damages caused by the electricity supply are not covered by the warranty.
Transporting and Shipping
- The machine must be protected against shocks during transportation and shipping.
- In order to protect against shocks, the user should use stretch bands, cage materials and packaging materials etc.
Recommendations for Some Problems
Main Office & Manufacturing
1823 Shoestring Road | Gooding, Idaho 83330 | Toll Free: 800.359.8171 | 208.934.5182 | Fax: 208.934.8892
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